The spring forming machine with the T-adjustment function helps increase the accuracy of the spring without the need to install an additional length gauge device.
How does the T-adjustment function of the spring forming machine help customers to improve the production accuracy of springs?
What is the T-adjustment function of the spring forming machine?
The unique timeline software of Xinda's spring forming machine provides some useful advanced functions to the customer. One of which is the T-adjustment function, the convenient auto outer-diameter-adjustment function to increase spring accuracy without installing additional peripheral device.
The T-adjustment function automatically adjusts the outer diameter of the spring by measuring the angle during the forming process of the torsion spring. The operator can obtain complete production information at a glance through real-time statistical charts and data on the screen. The system can input up to four sets of outer diameter dimensions.
The following example is to illustrate how to produce double torsion springs using the rotary camless spring forming machine CNC1320W with two touch probes and the included T-adjustment function.
The T-adjustment function of Xinda's spring forming machine can automatically adjust the outer diameter of the double torsion spring.
Two touch probes (or laser probes) are used to detect and measure the forming angle of the spring. According to the measurement data, the T-adjustment function can automatically adjust (compensate) the coiling outer diameter at both ends of the double torsion spring.
Setup of two touch probes.
User interface of the T-adjustment function.
The setting of the T-adjustment function is quite simple – first, install the probe in the proper position, and then fill in the main specifications of the double torsion spring in the input field of the T-adjustment function screen, including:
- Wire diameter
- Amount of coiling
- Tolerance limits
- Outer Diameter value
- Pitch value
The measured statistical curve will be continuously displayed on the screen during production. The Cpk value and rating (e.g., A++) are also displayed accordingly.
Input fields of the T-adjustment function and real-time statistical graphs and data during production.
The T-adjustment function eliminates the need to adjust the tooling in the traditional manual way and does not require the use of an additional length gauge device. Its robust software capability can effectively improve the qualification rate of the spring, reduce the loss of production, and greatly increase the production accuracy of the spring.
To meet customers' demands for faster, more precise and more complex spring production, Xinda's Programming Studio will keep pace with the times and continuously develop advanced functions. The new version of the software can be obtained by online download, and is provided to customers for free update. Xinda's Programming Studio is equipped on the camless and X-Type machines series.
Xinda has accumulated rich experience in designing and manufacturing spring forming machines since the earliest two-axis cam spring forming machine era. We are happy to provide customers with a full range of spring forming machine solutions to help you solve any problems related to the production of springs.
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