Flat wire springs, also known as power springs, coiled springs, or irregular wire springs, possess unique characteristics and design advantages, so they are widely used in many industries. It is worth noting that many new energy electric vehicle production plans have adopted flat wire springs, making them a key production tool. Since flat wire springs do not have standard outer dimensions, customers define their parameters according to their needs, so the stability of parameters is essential for maintaining production quality.

In order to solve the problem of unstable flat wire axis, we have improved the axis structure, so that technical personnel can effectively control the various parameters of the spring, ensuring long-term normal operation and the stability of product quality. Furthermore, our flat wire spring machine offers simple tabular programming, requiring only parameter input to complete programming. The production speed and forming angle remain consistent between test and production modes, making it easy for technicians to control spring production accuracy and quality. Additionally, our dedicated spring machine can complete most production operations with a minimal number of axes, effectively reducing the failure rate and maintenance costs.

Before producing flat wire springs, precision molds matching the wire material need to be created. One of the key factors determining the quality of flat wire springs is mold setup. However, molds can be expensive and risky. Our experienced technical team provides consultation and design services to help you reduce costs and mitigate risks. If you are looking for a production solution for flat wire springs, please don't hesitate to contact us. We will offer professional advice and support to ensure you select the most suitable spring machine.

Machine Features

• User-Friendly Tabular Programming: Streamlines programming by simply entering parameters for the corresponding axes. Supports undo and redo functions, capable of storing up to 100 sets of programs.
• Optimized Synchronization Performance: When switching between test and production modes, the machine maintains the same production speed and forming angles, making it easier for technicians to ensure precision and quality.
• Economical, Reliable Stability: Accomplishes the majority of production tasks with a minimal number of axes, effectively reducing the likelihood of malfunctions and maintenance costs.
• Compact Footprint: Each machine occupies only about 1.5 square meters of space, making it suitable for various types of spring manufacturing facilities.
• High-Precision Machine Performance: The transmission system's gear grinding precision reaches DIN5 level. Equipped with custom-made HIWIN ball bearings that can withstand loads from all directions, enhancing precision.
• Enhanced Axial Core Structure: Reinforced axial core structure allows technicians to effectively control various parameters of the product.

Optional Equipment

• Hand Wheel (MPG)
• CE Safety Cover
• Laser Sensor
• Infrared Sensor
• Vision Sensor

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