10-axis Camless spring forming machine - Basic Type
CNC1020
spring former without cams, spring manufacturing machine, CNC spring forming machine, CNC spring former, CNC spring forming machine
This advanced camless spring forming machine features a highly efficient full-servo system, consisting of 8 individually operating servo slides, a feed axis, and a quill-rotating axis, totaling 10 axes. Ideal for customers requiring rapid switchovers to mass-produced spring manufacturing, this full-servo machine eliminates the need to spend significant time arranging cams, reducing processing time and cost. The operator can easily edit the program by dragging the timeline, avoiding invalid movements and improving work efficiency and productivity.
Equipped with a state-of-the-art computer system, user-centric timeline software, graphical user interface, and built-in program optimization function, this multi-axis spring forming machine seamlessly integrates tool movement, minimizing idle time and reducing invalid actions, ensuring smooth operation and significantly boosting spring manufacturing productivity.
This versatile full-servo spring forming machine is capable of producing a wide range of high-precision springs, including tension springs, single and double torsion springs, battery springs, and various wire forming related spring products. Trust this machine to deliver high-quality and efficient spring manufacturing for your business. Contact us today to learn more about how we can help you meet your specific needs.
Core Technology
- Equipped with the German Beckhoff control system, easily implementing complex algorithms to achieve the best production efficiency.
- Equipped with EtherCAT master protocol chip to gain high-speed and stable control of each axis.
- With Microsoft Windows operating system, the first step to exercise Industry 4.0 and the Internet of Things.
- With unique Timeline Mode, the time for spring forming can be shortened by 100 ~ 300%, compared to the traditional programming way.
- Exclusive Overlap Mode perfectly connects the procedures between each spring production cycle to increases the production speed.
- No matter testing or automatic production process, the machine's production speed and angle are the same, allowing the operator to better manage the accuracy and quality.
- Self-detection at startup for the status of driver, motor, software & hardware.
- Fill in the values of each axis to simply complete the program editing. The table can be converted into a Timeline Mode at will, and the rich display allows users to see at a glance.
- Software program has undo and redo functions for easy editing.
- With file management system, the program can be reused and no rewriting required when producing the same spring.
- USB port can import/export programs.
- Control system software can be automatically upgraded through the USB port or the wireless/wired network (manually available).
- Support CCD image to save springs photos.
- Use full touch screen, no more need keyboard and mouse for setting.
- Can be used with Swiss or German proximity laser sensors.
Machine Features
- Surface finish of the gear transmission system is grinding processed and the accuracy reaches DIN5 level.
- The feed roller and the straightening set are equipped with a quick disassembly mechanism, which is convenient for adjusting the wire direction.
- Lightweight feed set to reduce inertia and improve response speed.
- Graphical user interface for easier to get started.
- Sensor compensation function to stabilize production quality.
- Remote troubleshooting and online update service.
- Equipped with a swing cylinder to control the initial tension of the spring body.
- Equipped with maintenance-free reducer and gearbox.
Optional Equipment
- Servo Spinner
- Dual Servo Spinner
- Servo Hook Station
- Servo Rotary Gripper
- Servo Cutter
- Laser Sensor
- Vision Sensor
- Hand Wheel (MPG)
- CE Safety Cover
- Wire Set
Basic Specification
Model Number | CNC1020 | |
---|---|---|
Forming Capability | Wire Diameter Range (mm) | 0.2-2.3 |
Max. Outer Diameter (mm) | 40 | |
Max. Leg Length (mm) | 60 | |
Machine Dimension | Full Length (mm) | 1330 |
Full Width (mm) | 1750 | |
Full Height (mm) | 1850 | |
Weight (kg) | 1260 | |
Power Requirements | Power Supply (V/Hz) | 220-440V/3P 50/60Hz |
Power (kW) | 13.2 | |
Rated Current (A) | 35 | |
Servo Axes | Standard | 10 |
Maximum | 21 | |
Air Pressure Interface | 12 ports | |
External Storage | USB | |
Ambient Temperature | 0-45°C |
Servo Specification
Model Number | CNC1020 | |
---|---|---|
Servo Slide | Min. Increment | 1 |
Max. Movement Amount | 8000 | |
Max. Speed (m/min.) | 165 | |
Wire Feed | Min. Increment (mm) | 0.01 |
Max. Speed (m/min.) | 90 | |
Quill Rotating | Min. Increment | 0.1° |
Max. Speed (rpm) | 500 |
* Note: All specifications and features are subject to change without notice.
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10-axis Camless spring forming machine - Basic Type | Comprehensive Solutions in Camless Spring Forming Machines for Industrial Buyers
Xinda Machine Co., Ltd., established in 1996 in Taiwan, leads in manufacturing spring and wire forming machinery. With a focus on innovation and quality, our product lineup includes 10-axis Camless spring forming machine - Basic Type, cam spring forming machinery, camless spring forming machines, patented X-type spring forming machines, specialized spring machines, wire forming machines. Xinda specializes in bespoke engineering, offering customized spring and wire forming machines tailored to meet unique industrial requirements. Our comprehensive approach covers design, development, and after-sales support, delivering precision-engineered solutions that enhance production capabilities.
Dedicated to revolutionizing spring manufacturing, Xinda has been at the forefront of providing advanced spring and wire forming machines since 1996. With an unwavering commitment to innovation and quality, we offer a comprehensive range of machines, including full-servo spring formers, universal multi-axis, camless and specialized spring forming solutions. Our state-of-the-art technology ensures unmatched precision, efficiency and reliability to meet the diverse needs of industries worldwide. Experience the future of spring manufacturing with Xinda's expertly engineered solutions - where excellence meets precision.
Xinda has been offering spring and wire forming machines since 1996, both with advanced spring forming technology and 40 years of experience, Xinda ensures each customer's demands are met.